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UHMW-PEメンブレンシート – 電気絶縁性と熱安定性

UHMW-PEメンブレンは、信頼性の高い電気絶縁性と熱応力下における寸法安定性を提供します。優れた耐摩耗性と低摩擦性により、機械部品や摺動機構の効率を向上させます。用途としては、化学処理装置や保護コーティングなどが挙げられます。

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製品概要

Unlock superior reliability in demanding electrical and thermal environments with Teflon X’s UHMW-PE Membrane Sheet, a high-performance Ultra-High Molecular Weight Polyethylene (UHMWPE) solution engineered for precision and endurance. This advanced UHMW-PE Membrane excels in providing robust electrical insulation, preventing breakdowns in high-voltage applications, while offering exceptional dimensional stability under thermal stress. With its superior wear resistance—up to 15 times that of carbon steel—and ultra-low friction properties, our UHMW-PE Membrane Sheet enhances efficiency in machinery parts, sliding mechanisms, and protective systems.

テフロンX UHMW-PE Membrane is chemically inert, resisting corrosion from acids, alkalis, and solvents (except oxidizing acids), and maintains self-lubricating performance to minimize maintenance. Ideal for chemical processing equipment and beyond, this non-toxic, low-moisture-absorbing material ensures long-term durability from -200°C to +80°C. As a versatile UHMW-PE Membrane, it supports innovation across industries—discover its potential at テフロン.

主な機能と利点

Crafted from premium UHMWPE with molecular weights over 3,000,000 g/mol, Teflon X’s UHMW-PE Membrane Sheet delivers these essential attributes for electrical, thermal, and mechanical excellence:

  • 電気絶縁: High dielectric strength safeguards against electrical failures in wiring, cables, and insulating barriers, with low conductivity for safe, reliable performance.
  • 熱安定性: Maintains dimensional integrity and low thermal expansion under heat stress, operating seamlessly from cryogenic lows to elevated temperatures without warping or degradation.
  • Superior Wear Resistance: 15× more abrasion-resistant than carbon steel, extending lifespan in high-friction zones like gears, guides, and conveyor components.
  • 低摩擦係数: Self-lubricating surface (0.05–0.15 dynamic) reduces energy loss, noise, and wear in sliding mechanisms, eliminating the need for external lubricants.
  • 耐薬品性: Inert to corrosive substances, moisture, and most chemicals, ensuring stability in harsh processing environments with minimal absorption (<0.01%).
  • Impact and Toughness: Unmatched among thermoplastics, with no-break Izod impact for shock absorption in dynamic machinery and protective applications.
  • Lightweight and Versatile: Low density (0.93 g/cm³) for easy handling, available in sheet or microporous formats for customized UHMW-PE Membrane uses in filtration or coatings.
  • Eco-Friendly Compliance: Non-toxic, odorless, and recyclable, meeting FDA standards for hygienic applications while promoting sustainability.

これ UHMW-PE Membrane outperforms traditional insulators and liners, combining electrical safety with mechanical resilience for cost-effective, high-efficiency solutions.

アプリケーション

テフロンX UHMW-PE Membrane Sheet is engineered for critical roles where electrical insulation, thermal stability, and durability converge, powering efficiency in varied sectors:

  • Chemical Processing Equipment: Linings for pipes, tanks, valves, and pumps, leveraging chemical resistance and wear protection to handle corrosive flows and abrasives.
  • Electrical and Electronics: Insulating sheets for cables, transformers, and circuit boards, providing dielectric barriers and thermal management in high-voltage systems.
  • Machinery Parts and Sliding Mechanisms: Guide rails, bushings, and wear strips in automation, reducing friction and extending service life in industrial assembly lines.
  • Protective Coatings: Anti-abrasion overlays for chutes, hoppers, and truck beds, ensuring smooth material flow and corrosion resistance in mining and logistics.
  • Filtration and Separation: Microporous UHMW-PE Membrane variants for chemical filters and gas separators, offering high permeability with structural integrity.
  • Aerospace and Automotive: Thermal-stable components like seals and insulators, benefiting from low weight, impact resistance, and low-friction performance.

From safeguarding chemical plants to optimizing machinery, our UHMW-PE Membrane Sheet delivers proven results in wear-prone, electrically sensitive environments.

技術仕様

Below is a comprehensive table of standard parameters for Teflon X’s UHMW-PE Membrane Sheet. Tailored specifications, including enhanced porosity or thickness, are available—contact us for custom UHMW-PE Membrane designs.

財産 Value/Range Test Standard/Notes
Material Type Ultra-High Molecular Weight Polyethylene (UHMWPE) ASTM D4020
Molecular Weight >3,000,000 g/mol Gel Permeation Chromatography
密度 0.93 g/cm³ ASTM D792
Tensile Yield Strength 19.3–23 MPa ASTM D638
Elongation at Break >300% ASTM D638
Shore D Hardness 60–65 ASTM D2240
Impact Strength (Izod) No Break (Unnotched) Highest among thermoplastics
摩擦係数 0.05–0.15 (Dynamic) Comparable to PTFE
耐摩耗性 15x Carbon Steel Taber Abrasion Test
Operating Temperature -200°C to +80°C Continuous Use
耐薬品性 Excellent (Acids, Alkalis, Solvents) Except Oxidizing Acids
吸水性 <0.01% (24 hrs) ASTM D570
厚さ 0.1–5 mm Customizable
Up to 2 m Roll or Sheet Format
FDAコンプライアンス Yes (Non-Toxic, Food Contact Safe) 21 CFR 177.1520
Porosity (Microporous) 30–70% (Optional) For Filtration Grades
絶縁強度 20–30 kV/mm ASTM D149 (Estimated for Sheets)

Note: Values are typical and may vary based on processing and grade. For detailed datasheets, visit テフロン.

Teflon X を選ぶ理由

Teflon X pioneers advanced polymer technologies, offering elite UHMW-PE Membrane Sheet solutions with uncompromising quality and adaptability. Our UHMW-PE Membrane integrates electrical insulation and thermal stability with unmatched wear resistance, streamlining your operations and reducing costs. Supported by expert guidance and global logistics, we empower your success in chemical and industrial innovation.

Secure the advantages of Teflon X’s durable UHMW-PE Membrane—peruse our catalog at テフロン or engage via our お問い合わせページ. Direct inquiries to アリソン・イェ@teflonx.com for swift assistance.


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