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UHMWPEメンブレンフィルム – 自己潤滑性と耐衝撃性を備えた素材

UPEメンブレン(超高分子量ポリエチレンフィルム)は、優れた耐摩耗性を備え、高摩擦環境において炭素鋼の8倍の耐摩耗性を発揮します。不活性な分子構造により、酸性、アルカリ性、塩分を含む環境下でも安定性を確保します。工業用ライニングや濾過システムに最適なこの自己潤滑性フィルムは、エネルギー損失を低減しながら低温での柔軟性を維持します。FDA(米国食品医薬品局)規格に準拠し、無毒性であるため、医療用包装材や自動車用途で広く使用されています。

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製品概要

Discover the superior performance of UHMWPE Membrane Film from Teflon X, a premium UHMW polyethylene film engineered for demanding industrial and commercial applications. Also known as UHMWPE film, UHMWPE membrane, UPE film、 または UPE membrane, this ultra-high molecular weight polyethylene (UHMWPE) material sets the standard for durability and versatility. With a molecular weight exceeding 3,000,000 g/mol, our 超高分子量ポリエチレン product delivers exceptional wear resistance—outperforming carbon steel by up to 15 times in high-friction environments—while maintaining self-lubricating properties that reduce energy loss and operational costs.

The inert molecular structure of this UHMWPE membrane ensures unparalleled stability in acidic, alkaline, and saline conditions, making it an ideal choice for harsh operational settings. FDA-compliant and non-toxic, our UHMW polyethylene film is widely adopted in medical packaging, automotive components, and filtration systems. Its low-temperature flexibility and high impact strength make it a go-to solution for environments requiring reliability without compromise.

At Teflon X, we specialize in high-performance materials like UHMWPE film to empower your innovations. Visit テフロン for more details.

主な機能と利点

私たちの UHMWPE Membrane Film stands out with the following advanced properties, derived from its unique long-chain polymer structure:

  • Exceptional Wear Resistance: Up to 15 times more abrasion-resistant than carbon steel, perfect for high-friction applications in industrial linings and machinery parts.
  • Self-Lubricating Surface: Ultra-low coefficient of friction (comparable to PTFE), minimizing energy loss and extending component life in gears, guide rails, and conveyor systems.
  • Superior Impact Resistance: Highest among thermoplastics, with tensile yield strength of 19.3–23 MPa, ensuring durability in dynamic environments like automotive and aerospace.
  • 化学的不活性: Resistant to concentrated acids, alkalis, and organic solvents, with minimal moisture absorption for stable performance in corrosive settings.
  • Low-Temperature Flexibility: Operates effectively from -200°C to +80°C, retaining toughness without brittleness.
  • Biocompatibility and Safety: FDA-approved, odorless, tasteless, and non-toxic, ideal for medical and food-contact applications.
  • Porous Versatility: Available in microporous formats for enhanced filtration, breathability, and separation in lithium-ion batteries, ultracapacitors, and tissue engineering scaffolds.

これ UPE membrane combines the best of high-density polyethylene (HDPE) traits with amplified toughness, offering a cost-effective alternative to metals and other polymers.

アプリケーション

テフロンX UHMWPE film excels across diverse sectors, leveraging its robust mechanical and chemical properties:

  • Industrial Filtration and Separation: Used in chemical filters, gas separation membranes, and wastewater treatment due to high fluid permeability and chemical stability.
  • Medical and Biomedical: Orthopedic implants, drug delivery systems, and sterile packaging, benefiting from biocompatibility and low friction.
  • Automotive and Aerospace: Impact-resistant linings, bushings, and lightweight structural components for reduced weight and enhanced performance.
  • 化学処理: Pump bodies, valves, storage tanks, and safety gear, where wear resistance and corrosion protection are critical.
  • Electronics and Energy: Microporous separators in batteries and capacitors, ensuring safety and efficiency.
  • General Manufacturing: Conveyor belts, chute linings, and machine guards for prolonged service life in abrasive conditions.

Whether you’re engineering UHMWPE membranes for precision filtration or rugged industrial use, our UPE film provides reliable, long-lasting results.

技術仕様

Below is a comprehensive table of standard parameters for Teflon X’s UHMWPE Membrane Film. Custom specifications are available upon request—contact us for tailored UHMW polyethylene film solutions.

財産 Value/Range Test Standard/Notes
Material Type Ultra-High Molecular Weight Polyethylene (UHMWPE) ASTM D4020
Molecular Weight >3,000,000 g/mol Gel Permeation Chromatography
密度 0.93 g/cm³ ASTM D792
Tensile Yield Strength 19.3–23 MPa ASTM D638
Elongation at Break >300% ASTM D638
Shore D Hardness 60–65 ASTM D2240
Impact Strength (Izod) No Break (Unnotched) Highest among thermoplastics
摩擦係数 0.05–0.15 (Dynamic) Comparable to PTFE
耐摩耗性 15x Carbon Steel Taber Abrasion Test
Operating Temperature -200°C to +80°C Continuous Use
耐薬品性 Excellent (Acids, Alkalis, Solvents) Except Oxidizing Acids
吸水性 <0.01% (24 hrs) ASTM D570
厚さ 0.1–5 mm Customizable
Up to 2 m Roll or Sheet Format
FDAコンプライアンス Yes (Non-Toxic, Food Contact Safe) 21 CFR 177.1520
Porosity (Microporous) 30–70% (Optional) For Filtration Grades

Note: Values are typical and may vary based on processing and grade. For detailed datasheets, visit テフロン.

Teflon X を選ぶ理由

As a leader in advanced polymer solutions, Teflon X delivers premium 超高分子量ポリエチレン products backed by rigorous quality control and innovation. Our UHMWPE membrane is manufactured to exceed industry standards, ensuring seamless integration into your operations. With global shipping and expert support, we’re your trusted partner for UPE membrane excellence.

Ready to enhance your projects with our self-lubricating UHMW polyethylene film? Explore more at テフロン or reach out via our お問い合わせページ. For inquiries, email アリソン・イェ@teflonx.com.


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